Chapter 1
What your plant has to prove
Traceability from raw material to dispatch: which records a customer, an auditor or your own finance team will ask for, and what each one has to contain.
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The Guide
The Manufacturing Systems Readiness Guide
- What every batch and work order has to be able to prove, and the records that prove it
- Where plant documentation usually breaks down, and why it is a process problem before it is a software one
- Quality checkpoints mapped to each stage, from incoming material to dispatch
- A readiness checklist you can walk your own plant against this week
What's inside
The Manufacturing Guide
Everything about the problems manufacturers actually face, and how to solve them. From shop floor chaos to inventory guesswork, this guide breaks down what's going wrong and what a connected system does about it.
Chapter 2
BOMs, routings and the real cost of a part
Why costing goes wrong when BOMs live in spreadsheets, how scrap and rework hide inside a margin, and what a maintained BOM structure looks like.
Chapter 3
Planning that survives contact with the floor
Production plans, material requirement runs and capacity: how to commit to a delivery date you can actually hold, and what to do when a plan slips.
Chapter 4
Stock accuracy and the stock-out cycle
Bin-level control, reorder levels, batch and serial tracking, and the counting discipline that keeps the system and the rack agreeing with each other.
Chapter 5
Quality checkpoints, stage by stage
Incoming inspection, in-process checks and final release, mapped to the production stages they belong to, with the parameters worth recording at each one.
Chapter 6
The readiness checklist
A checklist covering masters, process, people and reporting. Walk your own unit against it and you will know exactly where you stand before any vendor conversation starts.